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Logistics & Landed Cost · Checklist

Carton and Pack Specification: 5 Items That Stop Breakage

Reviewed September 7, 2026 · 2 min read

Most transit damage starts inside the carton. What partitions, pads, trays, board grade and pieces per carton each do, and how to write them into your order.

Breakage almost never starts at the container wall. It starts inside the carton, where one bottle touches another, and the specification you write is what keeps them apart.

The 5 Items Your Specification Needs

ItemWhat it doesWhat happens without it
PartitionsKeeps every bottle from touching its neighbour.Glass rubbing glass, then chipping, then breaking.
Top and bottom padsAbsorbs vertical shock and protects the sites.Bottle bases wearing through board under load.
Board gradeSets the strength of the carton wall and its stack.Cartons crushing in the middle layers of your pallet.
Pieces per cartonFixes carton weight and how your team handles it.Cartons too heavy to lift safely, or too light to stack.
Carton markingIdentifies contents, count, lot and handling.Goods you cannot trace and customs delays.

Why Partitions Matter More Than Anything Else

Two bottles touching in a carton will abrade each other over thousands of kilometres of vibration. That abrasion removes the coating, then scratches the glass, and a scratched bottle fails at a load it should have survived.

A partition removes the contact entirely. SGSBOTTLE specifies partitions per design for glass from the 14 lines in Shandong and Xuzhou, since the right grid depends on your bottle shape rather than on a standard.

What Board Grade Actually Protects

Your carton holds up the ones on top of it. Single wall handles light goods and short stacks; double wall carries heavy glass and tall pallets, and the difference shows in the bottom layer after a humid crossing.

Humidity is the part buyers miss. Board loses strength as it absorbs moisture, so a carton rated for your stack in a dry warehouse may not hold the same stack inside a container crossing the tropics.

Pallets of packed goods stacked in warehouse rackingThe bottom carton carries the stack. SGSBOTTLE packs glass from 14 lines in Shandong and Xuzhou.

Choosing Pieces per Carton

Weight decides it. A carton your staff can lift comfortably gets handled properly, and one that cannot gets dragged, dropped and stacked badly.

Retail matters too. If your cartons go to a shelf-ready display, the count and orientation follow your merchandising rather than your warehouse, so a 330 ml (11 oz) pack may be fixed before logistics gets a say.

Trays, Shrink and Shelf-Ready Options

A tray with shrink film costs less than a full carton and gives you less protection, which suits short lanes and heavy retail turnover. Full cartons suit long sea legs.

Shelf-ready packs sit between the two. They save your customer labour at the shelf and demand a tighter specification, since the pack has to survive transit and still look presentable when opened.

What Goes on Your Enquiry

Your format in ml and oz, the pieces per carton you want, your stacking height, the lane the goods travel, and whether packs go shelf-ready. SGSBOTTLE comes back with the pack specification, the carton dimensions and the packed weight for your order.

Questions Buyers Ask Before They Order

What is a partition in a glass carton?

A grid of board inserts that keeps each bottle from touching its neighbours. It is the single most effective thing inside a carton, because glass damages glass far more often than the carton wall does.

Do you need pads as well as partitions?

Usually. A top and bottom pad protects against vertical shock and stops bottle bases wearing through the board, and on a heavy 750 ml (25 oz) bottle both matter over a long sea leg.

How is carton board grade specified?

By flute and by burst or edge crush value. A single-wall carton suits light goods, while heavy glass and tall stacks need double wall, and the stacking height in your warehouse sets the requirement.

Does pieces per carton matter beyond counting?

It sets carton weight, which sets what your staff can lift and what the stack can carry. A 12-piece carton of 500 ml (17 oz) bottles handles very differently from a 24-piece one.

Bottles and Jars This Applies To

Start the Project With the Numbers in Front of You

Drawings, decorated samples, mould pricing, test reports and the loading plan for your cartons. Every figure on this page is on the quotation before you commit a container.

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sales@sgsbottle.com · Mon–Sat 8:30–18:00 (GMT+8)