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Quality & Compliance · Guide

Reading a Packaging LCA: 5 Questions Before You Trust It

Reviewed September 7, 2026 · 2 min read

Two life cycle assessments of the same bottle can disagree completely. What scope, functional unit, trips, allocation and sponsorship each do to a result you are shown.

Someone will show you a study proving your packaging is the wrong choice. It may be right, and five questions will tell you whether it is answering the question you actually have.

The 5 Questions to Ask of Any Result

QuestionWhat it uncoversWhy it changes the answer
What were the boundaries?Cradle to gate, or cradle to grave.Freight and disposal are where glass gains and loses.
What was the functional unit?Per pack, per litre, or per delivery.Comparing per pack favours whichever holds less.
How many trips were assumed?Single use, or a refill count.Refill changes glass results more than any other factor.
How was recycled content allocated?Cut-off, or an end-of-life credit.Two accepted methods, and very different numbers.
Who paid for it?The sponsor and the reviewer.It tells you which assumptions to test first.

Why Boundaries Decide Most Arguments

A cradle-to-gate study ends at the factory door. It captures your melting energy and your process emissions and ignores your freight, which is where a dense product carries its penalty.

A cradle-to-grave study adds transport, use and end of life. That is where infinite recyclability and refill systems appear, so your 750 ml (25 oz) bottle can look poor in one study and strong in the other without either being dishonest.

The Functional Unit Trick

A comparison should measure delivering product, not producing packs. Per bottle, a small pack always looks better, and your customer needs a fixed volume rather than a fixed number of containers.

Insist on a volume basis. Per litre delivered to a shelf is a question your business actually has, and per pack produced is not.

Glass bottles moving along a production lineBoundaries decide the answer. SGSBOTTLE supplies weight and cullet data from 14 lines in Shandong and Xuzhou.

Why Trip Count Dominates Glass Results

Your refillable bottle spreads its manufacturing burden across every trip it makes. Assume one trip and it looks heavy; assume many and your per-fill impact falls sharply.

So a study's trip assumption is worth more scrutiny than its headline. Ask what count was used and whether your own market's return rate supports it, because a 330 ml (11 oz) refillable in a working deposit scheme behaves nothing like the same bottle in a market without one.

Allocation, and Why Two Honest Studies Differ

Recycled content can be credited to your product or to the one that supplied the material. Both methods are accepted and they give you different answers.

Neither is a trick, and mixing them is. Check that your comparison used one method throughout, since applying a generous rule to one material and a strict one to another produces whatever conclusion was wanted.

What to Ask Your Supplier For

Three inputs rather than a conclusion. Your bottle weight, the cullet position for your colour, and the packed weights for your freight calculation.

With those you can test any study against your own case. SGSBOTTLE provides all three for glass from the 14 lines in Shandong and Xuzhou, so your assessment uses your own numbers rather than an industry average.

What Goes on Your Enquiry

Your format in ml and oz, your colour, your annual volume, your markets and whether the pack is refilled. SGSBOTTLE comes back with the weight, the cullet position and the packed weights your assessment needs.

Questions Buyers Ask Before They Order

What is a life cycle assessment?

A structured account of the environmental effects of a product across defined stages, from raw material through use to disposal. Its result depends entirely on where the study drew its boundaries.

Why do two studies of the same pack disagree?

Because they scoped different questions. A cradle-to-gate study stops at the factory door and a cradle-to-grave one includes transport, use and disposal, so the same 500 ml (17 oz) bottle scores differently.

What is a functional unit?

The basis of comparison, such as delivering one litre of product to a consumer. Comparing per bottle instead of per litre delivered quietly favours whichever pack holds less.

Does the sponsor of a study matter?

It matters enough to check. A study funded by one material sector is not automatically wrong, and knowing who paid tells you which assumptions to examine first.

Bottles and Jars This Applies To

Match It Against Your Own Cap

Send the cap you run today, or its drawing, with the fill and the capping head. Our engineers send back the stock designs whose finish drawing it fits, with the drawing attached.

Send My Cap for a Match

sales@sgsbottle.com · Mon–Sat 8:30–18:00 (GMT+8)